Custom Casual Shirts
A shirt collar has five pattern pieces. The collar band, the collar leaf, the interlining, and two layers of stitching holding it all flat. Most buyers never think about any of this until their first sample comes back with a collar that won’t sit right. We think about it before we cut the fabric.
Button-downs, camp collar shirts, work shirts, flannels, linen shirts, overshirts. All cut and sewn from your spec. MOQ is 100 pieces per style per color. Logo on existing blanks, no minimum.
MOQ 100 pcs
Per style per color
Samples in 5-7 days
Shipping included
Bulk in 10-15 days
Under 1,000 pieces
Sizes S to 5XL
Custom charts available
Who orders custom shirts from us
More pattern pieces than a hoodie. More construction decisions than pants.
Brands & private label
Seasonal button-downs, camp collar shirts for summer drops, flannel shirts for fall. Shirt construction is where the details stack up fast: collar shape, placket width, yoke style, cuff type, button material. Most brands go through two sample rounds. The first gets the fit right. The second dials in the collar and cuff details.
Corporate & work uniforms
Branded work shirts for staff, delivery crews, warehouse teams, retail floors. The brewery clients and restaurant groups order these. Usually one style in two or three colors, logo embroidered on the chest, reordered every quarter. We keep the pattern and embroidery file on record.
Resorts & hospitality
Camp collar shirts in linen or linen blend for front-desk, spa, and restaurant staff. Tropical hospitality runs through a lot of camp shirts. The collar style and the fabric weight are the two things these clients care about most. Everything else stays simple.
Available styles
Starting points. Every style is fully customizable. Pick a base, tell us your specs, get a quote.
Oxford button-down
Button-down collar, chest pocket. The standard. 130-170gsm Oxford cloth.
Camp collar shirt
Open revere collar, relaxed fit, boxy body. Resort and streetwear.
Work shirt
Dual chest pockets, pencil slot, sturdy construction. 150-200gsm twill or chambray.
Chambray shirt
Denim-adjacent look, lighter weight. Casual workwear aesthetic.
Flannel shirt
Brushed cotton, 160-200gsm. Fall/winter weight. Plaid or solid.
Linen shirt
Lightweight, breathable. 130-170gsm. The summer shirt.
Overshirt
Heavier weight shirt-jacket. Chest pockets, straight hem. Layering piece.
Mandarin collar shirt
Band collar, no fold. Clean neckline. Modern or traditional.
What you can customize on every shirt
Shirts have more construction variables than most garments. Here’s what you control.
Fabric
Oxford cloth, poplin, chambray, flannel, linen, twill, ripstop. Weight ranges from 100gsm (lightweight poplin) to 200gsm (heavy flannel). The fabric determines the collar behavior. A thick Oxford cloth holds a button-down collar upright. A soft linen will flop. We match the interlining stiffness to the fabric so the collar does what you want it to do.
Color & pattern
Pantone matching on solid fabrics. Yarn-dyed plaids and stripes available (the color is in the yarn, not printed on, so it won't fade). Custom print patterns for camp collar shirts. Stock solids ship faster.
Collar & placket
Button-down, spread, camp/revere, mandarin/band, point. Each collar has its own interlining weight and construction. The placket can be a standard foldover, a concealed (hidden button) placket, or a French placket. Collar stays: sewn-in or removable via a collar stay pocket. A small detail, but it determines whether the collar holds its shape after ten washes.
Sleeves & cuffs
Short sleeve, long sleeve, three-quarter roll-up with button tab. Barrel cuff (1 or 2 buttons), adjustable button cuff, or French cuff. Gauntlet button on the sleeve placket. Long sleeve shirts need a sleeve placket that's properly constructed or the cuff won't sit flat. We see this mistake on competitor samples all the time.
Buttons & placket
Resin, shell, corozo (tagua nut), metal snaps. Branded buttons with your logo are available (minimum usually 500-1,000 per design). Shell buttons cost more and chip easier but they look and feel different from resin. Most brands use resin and nobody complains. Hotels and premium brands go shell.
Pockets & construction
No pocket, one chest pocket, two chest pockets (work shirt style). Pocket flaps or open top. Split yoke vs solid yoke at the back (split yoke is a quality signal). Locker loop at the center back yoke. Box pleat or knife pleats below the yoke. Side gusset reinforcement at the hem. Pattern matching at the pocket is a detail most factories skip. We don't.
Sizing
S to 5XL. Neck and sleeve length sizing available for more formal styles. Custom size charts graded to your market.
Labels & packaging
Woven main label, care label, hang tag. Neck label placement: center back yoke or inside side seam. Individual poly bag with size sticker. Pieces sorted by size and color. Branded packaging available.
Fabric availability
Stock solids and standard weaves in 1-3 days. Yarn-dyed plaids, custom prints, and linen blends in 7-15 days.
Oxford cloth
The button-down shirt fabric. Basket weave, textured surface, 130-170gsm. Holds its shape, softens with washing. Best for business-casual and workwear. The weave is coarser than poplin so it has more character and hides wrinkles better.
Cotton poplin
Smooth, tight weave. 100-140gsm. Lighter and dressier than Oxford. This is what dress shirts use but it works for casual too. Wrinkles more easily. If the client's staff will be wearing these for eight-hour shifts, we steer them toward Oxford or a poly-cotton blend instead.
Linen / linen blend
Pure linen or linen-cotton (usually 55/45). 130-170gsm. Breathable, textured, wrinkles on purpose. Camp collar shirts and resort wear live in this fabric. Pure linen wrinkles more. The blend wrinkles less and costs less. Most hospitality clients go with the blend.
Flannel
Brushed cotton, 160-200gsm. The texture comes from brushing the surface fibers after weaving. Heavier weights (180gsm+) hold plaid patterns better. We do solid color flannel too but most orders are plaid. Yarn-dyed plaid takes longer to source than solid because the pattern has to be woven, not printed.
Have a specific fabric in mind? Send a swatch or describe what you want. Free swatches on request.
Decoration methods
Shirt branding is quiet. The construction is the decoration.
Embroidery
The default for shirts. Left chest placement for brand logos, above the pocket or where a pocket would be. Cuff monograms for premium lines. Back yoke embroidery for a subtle brand mark. Keep the stitch count under 7,000 for clean results on shirt-weight fabrics.
Custom buttons
This is the shirt equivalent of custom hardware on pants. A branded shank button, a natural shell button, a corozo nut button. Each changes how the shirt feels in someone's hands before they even put it on. The button is the first thing a buyer touches.
Screen print
Limited on woven shirts compared to knits. Back yoke prints, pocket-area graphics, interior collar prints. Works on cotton and cotton-blend fabrics. Not common for corporate or work shirts. More relevant for camp collar and streetwear styles.
Woven labels & patches
Email or WhatsApp your specs: style, collar type, fabric, quantity, logo files, delivery date. A reference shirt helps more than a written description. Ship us one and we'll measure every detail.
From inquiry to delivery
Tell us what you need
Email or WhatsApp your specs. We reply within 24 hours with a quote and timeline.
Approve a sample
Sample in 5-7 working days. Shirts usually take two rounds. First round for fit, second for collar and cuff refinement. Budget for two rounds if this is your first order.
We produce
50% deposit, then 10-15 working days for orders under 1,000 pieces. Photos before packing.
You receive
Balance, then we ship. DHL/FedEx/UPS in 3-7 days. Air and sea freight for bigger orders.
See our full production process with timelines →
Who's ordered this
American craft brewery (returning client, quarterly reorders)
6 product types including work shirts and branded team wear. Pantone color matching on every run. Started with 100-piece test orders, now places quarterly restocks. Required water-based screen print only (no plastisol feel) and Russell Athletic sizing S-4XL.
US youth basketball program (returning client)
Custom compression tees and sideline polos for two teams with different branding, produced in the same batch. Adult and youth sizes mixed (XXS-3XL). During production, our team spotted a logo sizing error and corrected it before printing.
Read our full case studies →
Get a quote for your shirt order
Have a reference shirt you love? Send it to us. We’ll measure every seam and build a pattern from it. Or send your own specs. Either way, quote within 24 hours.